Structural Welding & Fabrication

Structural Welding & Fabrication Service

About The Service

APPOLON GROUP offers comprehensive structural welding and fabrication services, catering to various industries such as Oil & Gas, Energy, Aviation, Heavy Duty Machines, Construction, and Marine. Our services ensure the highest standards of quality and safety, leveraging advanced technologies and skilled professionals to meet client specifications and industry regulations

Service Scope

1. Initial Consultation and Assessment:

• Project Evaluation:
• Detailed analysis of client requirements and project specifications.
• Site visits and feasibility studies if necessary.
• Technical Consultation:
• Discussions with clients to understand design requirements and project goals.
• Provision of expert advice on materials, design, and process optimization.

2. Design and Engineering:

• CAD and 3D Modeling:
• Creation of detailed design drawings and 3D models using CAD software.
• Simulation and stress analysis to ensure structural integrity.
• Material Selection:
• Selection of appropriate materials based on project requirements and industry standards.
• Procurement of high-quality materials from reputable suppliers.

3. Welding and Fabrication:

• Welding Processes:
• Utilization of various welding techniques, including MIG, TIG, Stick, and Flux-Cored Arc Welding.
• Specialized welding for different materials and not limited such as steel, aluminum, and stainless steel.
• Fabrication Services:
• Cutting, shaping, and assembling of metal components.
• Structural steel fabrication including beams, columns, and frames.
• Custom fabrication for unique project requirements.
• Pre-Fabrication Assembly:
• Assembly of components in a controlled environment to ensure precision.
• Pre-assembly inspections to verify accuracy and quality.

4. Quality Assurance and Control:

• Inspection and Testing:
• Non-destructive testing (NDT) methods such as ultrasonic, radiographic, and magnetic particle inspection (by third party company).
• Visual inspections and quality checks at each stage of fabrication.
• Compliance and Certification:
• Adherence to industry standards and regulations (e.g., AWS, ASME, ISO).
• Provision of necessary certifications and documentation for compliance.

5. Installation and Erection:

• On-Site Assembly:
• Transport and assembly of fabricated components at the project site.
• Coordination with other contractors and stakeholders to ensure seamless integration.
• Erection Services:
• Structural steel erection including lifting, positioning, and securing components.
• Implementation of safety measures and compliance with site safety regulations.

6. Maintenance and Repair:

• Routine Maintenance:
• Scheduled maintenance services to ensure the longevity and performance of fabricated structures.
• Inspection and repair of welds and structural components.
• Emergency Repairs:
• Rapid response services for unexpected damage or failure.
• On-site repair and reinforcement to restore structural integrity

7. Project Management:

• Comprehensive Planning:
• Development of detailed project plans including timelines, milestones, and resource allocation.
• Continuous monitoring and adjustment of project progress to ensure timely completion.
• Client Communication:
• Regular updates and progress reports to keep clients informed.
• Transparent communication to address any issues or changes promptly.

Industries Served:

• Oil & Gas:
Structural welding and fabrication for pipelines, platforms, and refineries.
• Energy:
Fabrication of components for traditional and renewable energy projects.
• Aviation:
Custom fabrication for aviation infrastructure and ground support equipment.
• Heavy Duty Machines:
Structural components for heavy machinery and equipment.
• Construction:
Steel structures for commercial, industrial, and residential projects.
• Marine:
Fabrication and repair of ship components, offshore structures, and marine equipment.

Why Choose APPOLON GROUP:

Over three decades of industry experience and a proven track record of successful projects.
State-of-the-art facilities and advanced welding and fabrication technologies.
Skilled and certified professionals committed to quality and safety.
Tailored solutions to meet the specific needs of each client and project.
Commitment to sustainability and environmental responsibility.

For more information or to order the service, please contact us at info@appolongroup.com