Appolon Group

Full reporting

About The Service​

APPOLON GROUP provides comprehensive reporting services for explosion-proof and industrial electrical motors, generators, pumps, compressors, turbines, and all kinds of rotating equipment. Our full reporting service ensures that clients receive detailed and accurate documentation of the condition, performance, and maintenance activities of their equipment. This service is designed to support informed decision-making, regulatory compliance, and continuous improvement in equipment management.

Service Scope

1. Initial Condition Assessment:

• Visual Inspection Report:
• Detailed visual examination of equipment components.
• Documentation of any visible damage, wear, corrosion, or contamination.
• Baseline Electrical Testing Report:
• Insulation resistance testing results.
• Polarization index values.
• Surge test outcomes for winding integrity.

2.Operational Performance Evaluation:

• Vibration Analysis Report:
• Measurement and analysis of vibration levels.
• Identification of any imbalance, misalignment, or bearing issues.
• Thermal Imaging Report:
• Infrared thermography results showing heat distribution.
• Identification of hot spots and potential overheating areas.

3. Maintenance and Repair Documentation:

• Disassembly and Cleaning Report:
• Step-by-step documentation of disassembly procedures.
• Photographs and notes on cleaning processes and any findings.
• Inspection Findings Report:
• Detailed findings from microscopic inspection of windings and insulation.
• Dielectric testing results and analysis.

4. Winding and Insulation Report:

• Rewinding Process Documentation:
• Detailed steps and materials used in rewinding operations.
• Quality checks and testing results during the rewinding process.
• Insulation Application Report:
• Documentation of insulation materials and methods used.
• Results of varnishing, impregnation, and curing processes.

5. Balancing and Alignment Report:

• Dynamic Balancing Report:
• Measurement of initial imbalance and corrective actions taken.
• Final balance condition and vibration levels.
• Alignment Report:
• Documentation of shaft alignment procedures and results.
• Photographic evidence and alignment measurements.

6. Reassembly and Testing Report:

• Reassembly Procedures Documentation:
• Detailed steps taken during reassembly.
• Torque settings, clearances, and fits checked and recorded.
• Performance Testing Report:
• Results of operational tests under load conditions.
• Electrical and mechanical performance data.

7. Final Inspection and Certification:

• Final Inspection Report:
• Comprehensive review of the reassembled equipment.
• Verification of compliance with industry standards and client specifications.
• Certification:
• Issuance of certificates confirming the quality and reliability of the serviced equipment.

8. Preventive Maintenance Recommendations:

• Maintenance Schedule Report:
• Suggested preventive maintenance schedules based on equipment condition.
• Condition Monitoring Plan:
• Recommendations for ongoing condition monitoring and diagnostics.

9. Client Feedback and Continuous Improvement:

• Client Feedback Report:
• Collection and analysis of client feedback on service quality and performance.
• Continuous Improvement Report:
• Documentation of lessons learned and recommendations for future improvements.

10. Regulatory Compliance and Audit Support:

• Compliance Report:
• Documentation of adherence to relevant standards and regulations.
• Audit Support Documentation:
• Provision of necessary documents and reports for client audits.

Equipment Covered:

• Explosion-Proof Motors and Generators:  Specialized handling and reporting for equipment in hazardous environments.
• Industrial Electrical Motors and Generators:  Comprehensive reporting for AC/DC motors of various types and sizes.
• Pumps and Compressors:  Detailed documentation of electrical and mechanical aspects.
• Turbines:  In-depth reporting on electrical turbines.
• All Rotating Equipment:  Reports for fans, blowers, and other rotating machinery.

For more information or to order the service, please contact us at info@appolongroup.com

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