Appolon Group

  • 08:00-17:00
  • info@appolongroup.az
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Overhaul and service

About The Service​

APPOLON GROUP specializes in the comprehensive overhaul and servicing of explosion-proof and industrial electrical motors, generators, pumps, compressors, turbines, and all types of rotating equipment. Our services are designed to restore equipment to optimal performance, ensure safety, and extend operational life.

Service Scope

1. Initial Inspection and Diagnosis:

• Visual Inspection:
• Thorough external examination of equipment.
• Identification of visible wear, damage, or signs of malfunction.
• Operational Assessment:
• Performance testing under operational conditions.
• Measurement of key parameters such as vibration, temperature, and noise.
• Diagnostic Testing:
• Electrical testing (insulation resistance, winding resistance).
• Mechanical testing (alignment, balance, bearing condition).

2. Disassembly:

• Safe Disassembly Procedures:
• Following safety protocols for explosion-proof equipment.
• Careful disassembly to avoid damage to components.
• Component Segregation:
• Cataloging and segregating parts for inspection and repair.

3. Cleaning:

• Mechanical Cleaning:
• Removal of dirt, grease, and contaminants from all parts.
• Chemical Cleaning:
• Use of appropriate solvents for thorough cleaning.
• Ensuring no residue that could affect performance.

4. Detailed Inspection and Testing:

• Component Inspection:
• Visual inspection of all parts.
• Measurement of wear and comparison with original specifications.
• Non-Destructive Testing (NDT) (by third party company):
• Techniques such as ultrasonic, magnetic particle, and dye penetrant testing.
• Electrical Testing:
• Testing windings, insulation, and other electrical components.

5. Repair and Replacement:

• Mechanical Repairs:
• Machining, welding, and reconditioning of worn or damaged parts.
• Replacement of bearings, seals, and other wear parts.
• Electrical Repairs:
• Rewinding of motors and generators.
• Replacement or repair of damaged electrical components.
• Explosion-Proof Compliance:
• Ensuring all repairs meet explosion-proof standards.

6. Reassembly:

• Precision Reassembly:
• Following manufacturer’s specifications and industry best practices.
• Use of calibrated tools for accurate assembly.
• Alignment and Balancing:
• Ensuring proper alignment of shafts and components.
• Dynamic balancing to minimize vibrations.

7. Testing and Validation:

• Operational Testing:
• Running equipment under controlled conditions.
• Monitoring performance parameters to ensure compliance with specifications.
• Load Testing:
• Simulating operational loads to verify performance.
• Final Inspection:
• Comprehensive inspection before returning equipment to service.

8. Preventive Maintenance Planning:

• Customized Maintenance Schedules:
• Developing maintenance plans based on equipment usage and condition.
• Technical Support:
• Providing training for client personnel on maintenance best practices.
• Ongoing technical support and consultation.

9. Reporting and Documentation:

• Detailed Service Reports:
• Comprehensive documentation of all inspection, repair, and testing activities.
• Recommendations for future maintenance and monitoring.
• Certification:
• Certification of overhauled equipment, ensuring compliance with industry standards.

For more information or to order the service, please contact us at info@appolongroup.com

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